Hands-Off Intervention for Safer Roller Rack Operations -

Automotive Roller Rack Intervention

The hand enters the same space as tray edges, rollers, and rack frame.

Exposure zone

Application Logic

Stuck tray creates recurring manual intervention.
Operator cannot safely reach the jam point.
Hand exposure occurs near rollers, tray edges, side guides, and rack frame.
A no-touch stick allows push, pull, nudge, or release from a safer distance.
Final head selection depends on tray geometry and access direction.

⚙

Possible Stick Heads

→

Flat/T-headFor pushing

⌕

Hook/J-headFor pulling

▣

Magnetic headIf tray is steel

◇

Custom headFor narrow access

Note: This is an intervention aid, not a lifting tool or force-multiplying device. Repeated jamming should also be reviewed for root causes such as roller damage, misalignment, debris, side rubbing, or tray deformation.